This Vulkollan wheel checklist gives an indication of the information that we want to get into a consultation process from you to give you the best advice.
We will gladly advise you on the selection and application of technical Vulkollan® wheels. Bayer Vulkollan® offers significant advantages over other polyurethanes and rubber materials, resulting in a substantial reduction in Total Cost of Ownership (TCO) by minimising breakdowns, downtime, accidents, and maintenance costs.
Key Considerations for Selecting Vulkollan® Wheels
1. Load Capacity
- Per Wheel Load: Determine the maximum load that each wheel will need to support.
- Shock and Peak Loads: Assess whether sudden impact or peak loads occur, and specify their duration and intensity.
- Duty Cycle: Define how long the wheels will be in operation each day, week, and year.
2. Dimensional Constraints
- Identify the maximum allowable wheel diameter and width to ensure compatibility with the existing equipment.
3. Surface Conditions
- Determine the type of flooring: Is it smooth, uneven, or subject to bumps and level differences?
4. Application Type
- Are the wheels used for driving (powered) or as idlers (non-powered)?
5. Operational Parameters
- Speed (V): Specify the operational speed of the equipment.
- Acceleration (A): Define the acceleration value, especially in high-speed applications.
6. Thermal Conditions
- Record the ambient temperature and the expected temperature at the wheel tread.
7. Moisture Exposure
- Assess the environmental humidity and whether the wheels will be exposed to moisture (wet or dry conditions).
8. Chemical Exposure
- Identify any chemicals present in the operating environment. Specify the concentration and duration of contact.
9. Current Wheel Assessment
- What wheels are currently being used?
- Are there any performance issues? If so, what are they?
10. Application Overview
- A detailed description of the application, supported by photographs and sketches, is highly beneficial for precise recommendations.
Calculating Load Capacity for Vulkollan® Wheels
To ensure optimal performance, calculating the required load capacity of a Vulkollan® wheel involves several factors, including the weight distribution, the number of wheels supporting the load, and the operating conditions.
Formula for Load Capacity
One of the commonly used formulas for calculating the load capacity per wheel is:
F = (G + P) / n
- F: Required load capacity per wheel (N or kg)
- G: Weight of the equipment (kg)
- P: Maximum additional load (kg)
- n: Number of wheels carrying the load
For applications with uneven surfaces, peak loads, or dynamic impacts, a safety factor is applied to prevent excessive stress on the wheels.
Need Assistance?
If you are unsure about selecting the right Vulkollan® wheels for your specific application, our technical experts are here to help. Contact us for a consultation, and we will ensure you get the best solution tailored to your needs.